Yes, they connect to any LoRaWAN or MQTT infrastructure (Kerlink, Cisco, Milesight, MultiTech, etc.) for flexible integration with existing SCADA systems.
Explosive Storage Temperature Monitoring
Abnormal thermal deviation detection
Temperature
Quick Overview
| Problem | Temperature conditions in explosive storage areas are not always continuously monitored, despite their impact on material stability. |
| Solution | SENSAiO temperature sensors provide continuous monitoring of storage conditions. |
| Value | Improved visibility on thermal conditions, supporting earlier detection of abnormal temperature deviations. |
| ATEX | Designed for hazardous environments, compliant with ATEX / IECEx requirements for explosive atmospheres. |
The Operational Challenge
Explosive materials used in mining operations (e.g., emulsions, ANFO-based products) are sensitive to environmental conditions, particularly temperature.
Storage areas must maintain controlled conditions to:
- Preserve material stability
- Avoid degradation of chemical properties
- Reduce risk of unintended reactions
From a physical perspective:
- Temperature influences chemical reaction rates
- Elevated temperatures may accelerate decomposition processes
- Low temperatures may affect viscosity, crystallization, or handling characteristics
Typical risks include:
- Thermal degradation of explosive materials
- Loss of performance or instability
- Increased sensitivity under certain conditions
Detection challenges include:
- Remote or distributed storage locations
- Limited continuous instrumentation
- Reliance on periodic manual checks
- Lack of real-time alerting for temperature excursions
As a result, temperature deviations may go unnoticed until they impact material condition.
Why Temperature Monitoring Matters
Temperature is a critical parameter for the safe storage of energetic materials.
By continuously monitoring temperature:
- Thermal stability conditions can be verified
- Deviations from acceptable ranges can be detected
- Environmental trends can be tracked over time
Typical interpretations include:
- Gradual temperature increase may indicate environmental changes or poor ventilation
- Sudden temperature rise may indicate abnormal thermal behavior
- Persistent low temperatures may affect material handling properties
Temperature data reflects the thermal environment surrounding stored materials.
Sensa.io Solution
SENSAiO deploys wireless temperature sensors installed in:
- Storage containers
- Warehouses or magazines
- Critical points inside storage areas
Sensors measure temperature and transmit data via LoRaWAN to a centralized monitoring platform.
The system provides:
- Continuous temperature monitoring
- Trend analysis and historical data
- Alerts on temperature thresholds
It is important to clarify that:
- SENSAiO is a monitoring-only system
- It does not control environmental conditions
- It does not regulate storage systems
- It does not replace safety procedures or regulatory controls
The system supports compliance monitoring and operational awareness.
Results and ROI
ATEX Compliance and Safety
Explosive storage areas are classified hazardous environments. SENSAiO sensors:
- Are available with ATEX / IECEx certification
- Are suitable for explosive atmospheres
- Are designed for safe operation in regulated storage zones
All equipment is delivered with appropriate certification documentation.
SENSAiO systems are not safety systems and do not replace regulatory requirements, safety procedures, or explosive handling standards.
Integration and compatibility
| Protocols | LoRaWAN, MQTT, REST API |
| Gateways | Compatible with standard LoRaWAN gateways (Kerlink, Multitech, Cisco, etc.) |
| Systems | Integration with compliance and monitoring platforms |
| Deployment | Suitable for retrofit in storage facilities and magazines |
FAQ - Common Questions
Are Sensa.io sensors compatible with any gateway or network?
What ATEX certifications apply to Sensa.io devices?
All hazardous-area models are certified Ex II 2 G Ex ia IIC T4 Gb and IECEx approved for Zones 0–2.
What is the typical battery life?
Up to 10 years at 15-minute intervals, depending on signal strength and environment.
How are the sensors integrated into existing systems?
Through standard protocols — LoRaWAN, Modbus, MQTT, REST API — no proprietary middleware needed.
How does predictive maintenance reduce OPEX?
Early anomaly detection reduces emergency interventions by 30–40 %, extends equipment life and lowers energy costs.
What does the Sensa.io Valve Position Sensor actually measure?
The device detects real-time valve position states—open, closed, or intermediate—with high accuracy. It continuously sends this information wirelessly to your monitoring dashboard.
Can this sensor detect partial valve movement or stuck valves?
Yes. The sensor identifies irregular patterns such as partial movement, delayed response, or stuck valves, enabling early maintenance before failure occurs.
Is this sensor suitable for manual, motorized, and actuated valves?
Yes. It supports a wide range of valve types including ball, gate, butterfly, actuator-driven, and manual valves.
How fast does it update the valve position?
You can configure the reporting interval—from seconds to minutes—depending on your operational and battery needs.
How long does installation take?
Most installations take under 10 minutes. The sensor mounts using brackets or clamps without modifying existing valves.
Explore Our Sensors
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The SENSAiO Valve Position Sensor provides real-time open/close feedback for manual and automated valves in oil & gas, chemical, and hydrogen operations.
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A rugged, industrial-grade pressure sensor designed for high-demand oil & gas applications. Provides continuous gas and liquid pressure monitoring, with ATEX intrinsic safety, IP67 housing, and LoRaWAN® connectivity.
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Vibration
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Acoustic
The SENSAiO acoustic sensor identifies ultrasonic leak signatures, gas escape, steam trap failures, and flare noise anomalies.
Trusted by a Worldwide Network
With partners in over 20 countries, SENSAiO delivers rugged sensor solutions to the toughest environments — everywhere.
