Yes, they connect to any LoRaWAN or MQTT infrastructure (Kerlink, Cisco, Milesight, MultiTech, etc.) for flexible integration with existing SCADA systems.
Marine Pump Vibration Monitoring
Earlier mechanical degradation detection
Vibration
Quick Overview
| Problem | Marine pumps operate continuously under variable load conditions, but early mechanical degradation is often not visible through standard process measurements. |
| Solution | SENSAiO vibration sensors provide continuous monitoring of pump mechanical behavior. |
| Value | Improved detection of abnormal vibration patterns, supporting earlier investigation of mechanical issues. |
| ATEX | Available in ATEX / IECEx versions for hazardous marine fuel transfer zones. |
The Operational Challenge
Marine pumps are critical assets in:
- Fuel transfer systems
- Ballast operations
- Cooling circuits
- Cargo handling systems
From a physical standpoint, pumps convert rotational mechanical energy into fluid movement. This involves:
- Rotating shafts
- Bearings and seals
- Hydraulic forces within the pump casing
Over time, mechanical degradation can occur:
- Bearing wear increases friction and vibration
- Misalignment introduces cyclic mechanical stress
- Cavitation generates high-frequency vibration due to vapor bubble collapse
- Imbalance leads to periodic vibration peaks
These phenomena manifest as changes in vibration signatures.
Detection challenges include:
- Pumps often operate continuously with limited inspection windows
- Early-stage degradation does not always impact flow or pressure
- Visual inspection does not capture internal mechanical behavior
- Failures may occur without clear prior process alarms
As a result, degradation may remain unnoticed until performance is affected or failure occurs.
Why Vibration Monitoring Matters
Vibration is a direct indicator of mechanical condition.
By measuring vibration:
- Mechanical energy fluctuations can be observed
- Rotational anomalies can be detected
- Deviation from baseline operating conditions can be identified
Typical interpretations include:
- Increase in overall vibration amplitude may indicate wear or imbalance
- Emergence of specific frequency patterns may correlate with bearing degradation
- Irregular vibration bursts may indicate transient phenomena such as cavitation
Vibration monitoring provides insight into the physical behavior of rotating equipment.
SENSAiO Solution
SENSAiO deploys wireless vibration sensors installed on:
- Pump housings
- Bearing supports
- Structural mounting points
These sensors measure vibration levels and transmit data via LoRaWAN to a centralized monitoring platform.
The system enables:
- Continuous vibration trend monitoring
- Detection of deviations from baseline behavior
- Correlation with operational conditions (load, flow, pressure)
Important clarification:
- SENSAiO is a monitoring-only system
- It does not diagnose specific failures automatically
- It does not control pump operation
- It does not replace condition-based maintenance programs or inspections
It supports engineering analysis and maintenance decision-making.
Results and ROI
ATEX Compliance and Safety
Marine pump systems may be located in hazardous areas, particularly in fuel handling and bunkering zones. SENSAiO sensors:
- Are available with ATEX / IECEx certification
- Are suitable for Zone 1 / Zone 2 installations depending on configuration
- Are designed for harsh marine and offshore environments
The system does not perform safety shutdowns or replace certified protection systems but provides monitoring data to support safe operation practices
Integration and compatibility
| Protocols | LoRaWAN, MQTT, REST API |
| Gateways | Compatible with standard industrial LoRaWAN gateways |
| Systems | Integration with marine SCADA and asset management platforms |
| Deployment | Retrofit installation without modification of pump internals |
FAQ - Common Questions
Are Sensa.io sensors compatible with any gateway or network?
What ATEX certifications apply to Sensa.io devices?
All hazardous-area models are certified Ex II 2 G Ex ia IIC T4 Gb and IECEx approved for Zones 0–2.
What is the typical battery life?
Up to 10 years at 15-minute intervals, depending on signal strength and environment.
How are the sensors integrated into existing systems?
Through standard protocols — LoRaWAN, Modbus, MQTT, REST API — no proprietary middleware needed.
How does predictive maintenance reduce OPEX?
Early anomaly detection reduces emergency interventions by 30–40 %, extends equipment life and lowers energy costs.
What does the Sensa.io Valve Position Sensor actually measure?
The device detects real-time valve position states—open, closed, or intermediate—with high accuracy. It continuously sends this information wirelessly to your monitoring dashboard.
Can this sensor detect partial valve movement or stuck valves?
Yes. The sensor identifies irregular patterns such as partial movement, delayed response, or stuck valves, enabling early maintenance before failure occurs.
Is this sensor suitable for manual, motorized, and actuated valves?
Yes. It supports a wide range of valve types including ball, gate, butterfly, actuator-driven, and manual valves.
How fast does it update the valve position?
You can configure the reporting interval—from seconds to minutes—depending on your operational and battery needs.
How long does installation take?
Most installations take under 10 minutes. The sensor mounts using brackets or clamps without modifying existing valves.
Explore Our Sensors
Valve position
The SENSAiO Valve Position Sensor provides real-time open/close feedback for manual and automated valves in oil & gas, chemical, and hydrogen operations.
Pressure
A rugged, industrial-grade pressure sensor designed for high-demand oil & gas applications. Provides continuous gas and liquid pressure monitoring, with ATEX intrinsic safety, IP67 housing, and LoRaWAN® connectivity.
Temperature
SENSAiO’s temperature sensor delivers precise temperature data for process lines, steam systems, heat exchangers, and storage assets.
Differential Pressure (ΔP)
A compact DP solution using dual synchronized pressure inputs to deliver accurate differential pressure data for filters, heat exchangers, separators, and manifolds.
Vibration
A high-resolution vibration sensor built for predictive maintenance of pumps, motors, compressors, and rotating equipment.
Acoustic
The SENSAiO acoustic sensor identifies ultrasonic leak signatures, gas escape, steam trap failures, and flare noise anomalies.
Trusted by a Worldwide Network
With partners in over 20 countries, SENSAiO delivers rugged sensor solutions to the toughest environments — everywhere.
