Yes, they connect to any LoRaWAN or MQTT infrastructure (Kerlink, Cisco, Milesight, MultiTech, etc.) for flexible integration with existing SCADA systems.
Submerged or Buried Pipeline Acoustic Leak Monitoring
Faster anomaly investigation and event correlation
Acoustic
Quick Overview
| Problem | Leaks in submerged or buried pipelines are difficult to detect due to inaccessibility and lack of continuous monitoring. |
| Solution | SENSAiO acoustic sensors monitor sound signatures associated with fluid escaping from pipelines. |
| Value | Improved detection of abnormal acoustic events that may indicate leakage or structural anomalies. |
| ATEX | Suitable for hazardous areas where flammable fuels are transported, with ATEX / IECEx compliant configurations. |
The Operational Challenge
Submerged or buried pipelines are widely used in marine and port infrastructure to transport:
- Fuels
- Hydrocarbons
- Process fluids
These pipelines are often:
- Installed underground or underwater
- Exposed to environmental stress
- Difficult to access for inspection
From a physical perspective:
- A leak creates a pressure differential between inside and outside the pipeline
- Fluid escaping through a defect generates turbulence
- This turbulent flow produces acoustic emissions that propagate through the pipe wall and surrounding medium
Typical causes of leaks include:
- Corrosion or material degradation
- Mechanical damage (impact, earth movement, anchor drag)
- Joint or weld failure
- age-related fatigue
Detection challenges include:
- Limited access for visual inspection
- Infrequent manual checks
- Attenuation of signals in soil or water
- Difficulty detecting small or developing leaks
As a result, leaks may persist before being identified.
Why Acoustic Monitoring Matters
Acoustic monitoring captures sound generated by physical phenomena such as fluid escape.
By continuously monitoring acoustic signals:
- Abnormal sound patterns can be detected
- Events inconsistent with normal operation can be identified
- Changes over time can be tracked
Typical interpretations include:
- High-frequency acoustic events may indicate leakage turbulence
- Sudden acoustic appearance may correlate with a new defect
- Changes in baseline noise may indicate evolving conditions
Acoustic data reflects mechanical and fluid dynamic behavior within and around the pipeline.
SENSAiO Solution
SENSAiO deploys wireless acoustic sensors installed on:
- Accessible pipeline نقاط
- Above-ground connection points
- Valve stations or terminations
Sensors detect acoustic emissions and transmit data via LoRaWAN to a centralized monitoring platform.
The system provides:
- Continuous acoustic monitoring
- Detection of abnormal sound signatures
- Alerts on unusual acoustic events
It is important to clarify that:
- SENSAiO is a monitoring-only system
- It does not locate leaks with precision
- It does not repair or isolate pipeline sections
- It does not replace dedicated leak detection or safety systems
The system supports early indication and investigation.
Results and ROI
ATEX Compliance and Safety
Fuel pipelines in marine environments may operate in hazardous zones. SENSAiO sensors:
- Are available with ATEX / IECEx certification
- Are suitable for explosive atmospheres
- Are designed for industrial marine environments
All equipment is delivered with appropriate certification documentation.
SENSAiO systems are not safety systems and do not replace leak detection systems, shutdown systems, or regulatory protections.
Integration and compatibility
| Protocols | LoRaWAN, MQTT, REST API |
| Gateways | Compatible with standard LoRaWAN gateways (Kerlink, Multitech, Cisco, etc.) |
| Systems | Integration with port monitoring and asset management systems |
| Deployment | Suitable for retrofit on existing submerged or buried pipelines (via accessible points) |
FAQ - Common Questions
Are Sensa.io sensors compatible with any gateway or network?
What ATEX certifications apply to Sensa.io devices?
All hazardous-area models are certified Ex II 2 G Ex ia IIC T4 Gb and IECEx approved for Zones 0–2.
What is the typical battery life?
Up to 10 years at 15-minute intervals, depending on signal strength and environment.
How are the sensors integrated into existing systems?
Through standard protocols — LoRaWAN, Modbus, MQTT, REST API — no proprietary middleware needed.
How does predictive maintenance reduce OPEX?
Early anomaly detection reduces emergency interventions by 30–40 %, extends equipment life and lowers energy costs.
What does the Sensa.io Valve Position Sensor actually measure?
The device detects real-time valve position states—open, closed, or intermediate—with high accuracy. It continuously sends this information wirelessly to your monitoring dashboard.
Can this sensor detect partial valve movement or stuck valves?
Yes. The sensor identifies irregular patterns such as partial movement, delayed response, or stuck valves, enabling early maintenance before failure occurs.
Is this sensor suitable for manual, motorized, and actuated valves?
Yes. It supports a wide range of valve types including ball, gate, butterfly, actuator-driven, and manual valves.
How fast does it update the valve position?
You can configure the reporting interval—from seconds to minutes—depending on your operational and battery needs.
How long does installation take?
Most installations take under 10 minutes. The sensor mounts using brackets or clamps without modifying existing valves.
Explore Our Sensors
Valve position
The SENSAiO Valve Position Sensor provides real-time open/close feedback for manual and automated valves in oil & gas, chemical, and hydrogen operations.
Pressure
A rugged, industrial-grade pressure sensor designed for high-demand oil & gas applications. Provides continuous gas and liquid pressure monitoring, with ATEX intrinsic safety, IP67 housing, and LoRaWAN® connectivity.
Temperature
SENSAiO’s temperature sensor delivers precise temperature data for process lines, steam systems, heat exchangers, and storage assets.
Differential Pressure (ΔP)
A compact DP solution using dual synchronized pressure inputs to deliver accurate differential pressure data for filters, heat exchangers, separators, and manifolds.
Vibration
A high-resolution vibration sensor built for predictive maintenance of pumps, motors, compressors, and rotating equipment.
Acoustic
The SENSAiO acoustic sensor identifies ultrasonic leak signatures, gas escape, steam trap failures, and flare noise anomalies.
Trusted by a Worldwide Network
With partners in over 20 countries, SENSAiO delivers rugged sensor solutions to the toughest environments — everywhere.
